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Hybeam's inside job on Pentridge Prison

Coburg's old Pentridge Prison is being transformed into an urban piazza precinct, a commercial and residential hub with people now eager to get in rather than out. Combining new apartment-living and design with the prison's original old world 'charm' was the challenge for the project's developers and Hybeam by futurebuild ?t the pro?le perfectly.

The prison site was originally purchased by a group of investors in 1999, but it was the eventual developers, Pentridge Piazza, that had the vision of a mix of history and urban living. Their aim was to retain the unique story of the place while developing a new urban village that would appeal to both home buyers and tourists, converting the original buildings into quality apartments, shops and an educational facility over several stages.

So far the project, which will ultimately house 2,000 residents, is on schedule. The 74 apartments, part of the project's ?rst stage, are near completion and selling fast. Other plans for the development include a 15 storey Sentinel building, with 125 apartments on the former hospital site, an education facility of 1500 square metres on the old 'B' annexe building and there will even be a gymnasium in the B division eastern exercise yard.

When Joe Caldarella, of Bowens Timber Commercial Division, heard about Pentridge Piazza's ambitious project he was keen to be a part of it. "Jobs like this don't come along very often - it's a very high pro?le site," he said. He was also keen to work on a project that involved a building that has been part of Melbourne history since 1857, given that Bowens itself is a long time Melbourne business owned by the same family for 110 years. With a good supply network, in this case Dindas Lew Australia and futurebuild, Caldarella knew he could deliver. He wanted to ?nd the most innovative product solution for the job - to do the job right.

After meeting with David Peda, Project Administrator of Pentridge Piazza, Caldarella took the plans away to put together quotations for the floor joist systems for the 74 apartments. Dindas Lew produced comprehensive layouts and design certi?cates and priced quantities based on the plans. The Hybeam option represented cost savings of around 20% when compared with other alternatives. Peda was also impressed with Hybeam. "It's a product we're comfortable with, it's cost effective and it performs. we are really pleased at how rigid they are."

The ?rst stage apartments have all been ?tted out with Hybeam Engineered I-Joists and represent half of the project's two storey homes. There are also several spaces which have been sold as shells for the owners to ?t-out as they wish themselves. In fact, Hybeam represents most of the I-Joists in stage one.

Some of the existing bluestone walls are three feet thick and combining old and new structures relied on Hybeam members used at different levels. The entire 74 apartments' joist systems allow for dropped-level floors in wet areas. The dual height was achieved using the Hybeam HJ246 in the dry areas in combination with the HJ200 in the wet areas.

The Hybeam lies within the steel superstructure and could be ?xed to the steel in a number of ways. Thanks to Dindas Lew and futurebuild, carpenters were provided with details of ?xing and blocking methods to ensure they were con?dent in using the Hybeam. Site calls were also scheduled to offer training to contractors such as plumbers and electricians for the hole cutting for services. futurebuild provided the technical support in these areas, including a pocket guide to calculate spans and permissible hole locations.

With a proven track record and a reliable network of supply and support, it seems that Hybeam was ideal for the Pentridge Piazza project. It was not only price competitive enough to become a part of this historic project, but was also tough and adaptable enough to make it on the inside.

For more information on this unique development visit www.pentridge-piazza.com.au


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