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Ravensthorpe Nickel -  Mirafi® Geotextiles

BHP Billiton has responded to a substantial increase in demand for stainless steel with the construction of the Ravensthorpe Nickel Mine and Yabulu Refinery - a combined US$1.4b project. This venture is the next step in BHP's global nickel growth strategy since the successful Cerro Matso expansion in Columbia.

Activities at the Western Australian site commenced in May 2004 and the first shipments of processed nickel and cobalt ore are expected to be shipped via the Port of Esperance by the 2nd qtr of 2007.

The initial ore treatment method requires construction of various process water reservoirs. These 'northern' & 'southern' ponds (approx 7 in total) are dedicated to storing, raw, desalinated, hyper saline & storm water. Each pond has been lined with a 1.5mm fabricated HDPE membrane, underlain with 55,000m2 of Mirafi 180N & 1100N non-woven geotextiles. The function of the Mirafi 180N & 1100N is to provide protection to the membrane. The geotextile provides a "cushioning" layer between the course subgrade and membrane.

Combinations of Mirafi 180N & 1100N non-woven geotextile were selected by the specialist liner contractor, Ertech Lining.

Mirafi® Non-woven geotextiles offer unique features and properties:

  • Chemical Stability - Mirafi 180N & 1100N geotextiles are made from highly chemically stable polypropylene fibres. Polypropylene are generally safe within a pH range of 2 (acid) to 12 (alkaline)
  • Specific Gravity - The specific gravity of polypropylene is 0.91 compared to that of polyester, 1.3. For the same mass of geotextile, polypropylene fabrics provide 40% extra "bulk" compared to polyester fabrics.
  • Staple Fibre - Staple fibres are short "crimped" fibres that offer greater abrasion resistance than 'continuous filament' geotextiles.
  • Interface Friction - Polypropylene Staple Fibre geotextiles offer high interface frictional coefficient between membrane and fabric surface.
  • UV Stabilised - Mirafi® geotextiles are stabilised with carbon black.
  • Quality Assurance - Mirafi® geotextiles are manufactured to the most stringent international standards ISO 9001 and tested to ISO 9003, A2LA and NATA certified laboratories.

 

 

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